AKGears - Gear Design Consulting
ancient gear drive sketch
Areas of Expertise
Projects & Applications
AKGears' Clients
Publications
AKGears' Services
Project Arrangements:
Teamwork & flexibility are both priorities at AKGears. Select the business arrangement that works best for your design team:
  • Project-based consulting is when a whole project or its stages are quoted upfront
  • Hourly-based consulting is when a project scope cannot be defined upfront (typically R&D and failure analysis)
  • Exclusive consulting agreements
  • Other project arrangements are possible per customer request
Gear Design and R&D:
AKGears, with its extensive expertise in gear design and R&D, offers a comprehensive range of consulting services. These services cater to a wide spectrum of needs, from complete gear design for customers without sufficient gear design expertise, to fine-tuning of existing designs, such as tooth and fillet profile optimization, to enhance gear train performance.

Provided services include:
  • Traditional or Direct Gear Design
  • Reverse engineering
  • Current design refinement
  • R&D, failure and testing analysis
  • Gear drive design optimization for:
    • Increased load capacity
    • Size and weight reduction
    • Noise and vibration reduction
    • Higher gear efficiency
    • Backlash minimization
    • Increased lifetime
    • Higher reliability
    • Cost reduction
  • Gear ratio modification and adjustment
  • Stress Analysis: Standard (AGMA, ISO) and FEA
  • Tolerancing & Tolerance Analysis
  • 3D modeling & Drafting
  • Material & Heat Treatment Recommendations
  • Manufacturing Technology Recommendations
Gear Types:
Spur gears Helical gears Crossed-Helical gears
Spur Helical Crossed-Helical
Bevel gears Worm gears Face gears
Bevel Worm Face
Self-Locking gears Worm-Face gears Noncircular gears
Self-Locking Worm-Face Noncircular
    and more...
 
Gear arrangements: cluster, planetary, differential, and combinations
Types of Gear Mesh: involute, cycloid (gerotors)
Gear Materials: steel alloys, nonferrous metals (brass, bronze, aluminum, titanium alloys, etc.), powder metal alloys, polymers, and others…

For a gear design quotation, to ask questions or send comments, please contact AKGears at ak@akgears.com.
 

AKGears, LLC   ak@akgears.com   phone: 651-308-8899